5 Common Generator Problems & How to Fix Them

generac generator repair Kingwood

Generators are vital in providing backup power during outages, helping businesses and households maintain operations when the main power grid fails. However, generators like any mechanical equipment require proper care and attention. Without regular maintenance, even the most reliable systems can experience problems that leave you without power at the worst possible moment.

Understanding the most common generator issues and how to address them can save you costly repairs and potential downtime. Below are five common generator problems, along with practical, fact-based tips for resolving them safely and effectively.

1. Battery Failure

The Problem

Battery failure is one of the most frequent causes of generator malfunction. Batteries lose charge over time, especially when the generator is not in regular use. Corroded terminals, aging batteries, or issues with the charging system can all result in a generator that won’t start.

The Fix

Use a multimeter to check the battery voltage. A healthy battery typically reads between 12.4 to 12.7 volts when fully charged. If the reading is low, recharge the battery or consider a replacement. Also, clean corroded terminals and tighten any loose connections. Routine battery testing and maintenance every few months can help avoid unexpected failures.

2. Low Coolant or Overheating

The Problem

Generators equipped with liquid-cooled engines rely on coolant to maintain a safe operating temperature. Low coolant levels or leaks in the system can lead to overheating, triggering automatic shutdowns or causing engine damage over time.

The Fix

Check the coolant reservoir and top off with the correct coolant if needed. Inspect hoses, radiator, and fittings for leaks. Also, ensure the radiator is clean and that airflow is not obstructed by debris. Overheating is more common in warm climates, making frequent inspections essential, especially during the summer months.

3. Fuel System Issues

The Problem

Problems with the fuel system such as contaminated fuel, clogged filters, or stale gasoline are common, especially when generators are left idle for extended periods. In diesel generators, microbial growth in fuel tanks can also clog lines and filters.

The Fix

Replace old fuel with fresh gasoline or diesel, and add a fuel stabilizer if the unit will be unused for a while. Inspect fuel filters for clogs and replace them regularly. Also, check for air or water contamination in diesel tanks. Running the generator periodically helps circulate fuel and keeps components from deteriorating.

4. Starter Motor Malfunction

The Problem

The starter motor is responsible for turning the generator’s engine over. If the motor fails, the generator may not start or may only produce a clicking sound. Worn-out brushes, faulty solenoids, or electrical issues could be to blame.

The Fix

First, ensure the battery is fully charged and connections are secure. If the battery is fine but the generator still won’t crank, the starter motor may require professional inspection or replacement. Starter issues are more technical and usually best handled by certified generator technicians familiar with Kingwood generator repair.

generac generator repair Kingwood

5. Automatic Transfer Switch (ATS) Failure

The Problem

The ATS detects power outages and automatically starts the generator. If the ATS fails, your generator may not receive the signal to start even if the generator itself is fully functional.

The Fix

Inspect the transfer switch for tripped breakers or blown fuses. Check that utility and generator power is reaching the ATS. If you find no visible issues but the generator still doesn’t start automatically, call a professional to test the switch. The ATS is an essential safety device and should be inspected as part of regular generator maintenance.

Why Professional Repairs Are Safer Why Professional Repairs Are Safer

While some issues like checking coolant or fuel can be addressed by the generator owner, more technical problems involving electrical components or engine parts should always be handled by professionals. Improper repairs can lead to safety hazards or cause further equipment damage. If you’re unsure, it’s better to contact experts in Generac generator repair Kingwood TX to ensure the job is done safely and correctly.

Preventive Maintenance Is the Best Fix

Most generator problems are avoidable with proactive maintenance. Regular service ensures key components like the battery, starter, fuel system, and ATS are working correctly. Maintenance tasks may include:

  • Load testing the generator

  • Changing oil and filters

  • Checking coolant and fuel levels

  • Inspecting electrical systems

  • Testing automatic start functions

A proactive maintenance schedule helps avoid emergency repairs and keeps your generator ready when it’s needed most. It also extends the life of your equipment and improves overall reliability.

When to Call for Help

If your generator is frequently malfunctioning, takes longer to start, or you notice strange sounds or leaks, it’s time to call a qualified technician. Proper diagnostics can identify the exact issue and prevent costly downtime. Professionals offering Generac generator repair Kingwood have the tools and training to troubleshoot even the most complex issues, ensuring minimal disruption to your home or business.

Action Generator: Your Local Generator Expert

At Action Generator, we specialize in the repair, maintenance, and installation of standby generators throughout Kingwood and surrounding areas. Whether you’re experiencing battery issues, overheating, fuel system problems, or ATS failures, our skilled team provides reliable, safe, and timely service. We are committed to keeping your backup power running smoothly with expert diagnostics and preventive maintenance.

We handle all types of residential and commercial generator systems and are trusted for Generac generator repair Kingwood TX and beyond. Don’t wait until the next power outage to discover your generator needs help. Contact Action Generator today to schedule service and ensure your system is always ready when it matters most.



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